1. Guest,
    We need good tech writers that are willing to help out here at ZL-OA. If you like taking photos of jobs as you perform the steps on your repairs, have historical ads/documents from old magazines, or any else you think belongs in the Technical Library than you might be able to help. Send a private message to Furchin, Mudrunner88, Chris, Jarney, Wuputt, or Markus56 and we can lead you in the right direction to get started.
    Dismiss Notice

ZL 900/1000 Fan Circuit Testing Trouble-Shooting & Repair

R. J. Apr 9, 2017

  1. The Original Sin

    The Original Sin Active Member

    218
    20
    38
    You're one of the few left from our generation who still care enough to be passionate about something and reach out.
     
    R. J. and kvalheim like this.
  2. R. J.

    R. J. Supporting Member

    8,086
    345
    128
    :hello: I know all too while how frustrating it can get when going into a problem when working on a bike & not knowing :banghead: if you are going about it the right way.
     
  3. R. J.

    R. J. Supporting Member

    8,086
    345
    128
    :hello: Guys a seller on E-Bay has all of the OEM discontinued switches NOS & relays NOS for the fan circuitry for sell. I bought one of each from him. He still has some. $28 to $49 depending on which one you buy & his prices are lower than anyone else. He bought out a closed KAW Dealer.
     
    Last edited: Mar 15, 2019
  4. markus56

    markus56 ZL-OA Co-owner Staff Member Administrator Super Moderator Supporting Member

    3,273
    160
    158
    Who is this seller R.J.?
     
  5. R. J.

    R. J. Supporting Member

    8,086
    345
    128
  6. R. J.

    R. J. Supporting Member

    8,086
    345
    128
    :hello: Guys I got my NOS OEM cooling system relays & thremo switches in the mail today that I bought on E-bay. OEM Part # 27002-1055 large relay. OEM Part # 27002-1054 small relay. Both are located under right side of fuel tank. The box far right in the pic OEM Part # 27002-1052 is for another KAW. It comes with 3 relays molded in one rubber sleeve/hood. They have the same maker/manufacturer part # as part # 27002-1054. You get 3 for the price of one. I used a butter knife to remove the hoods to verify that they are the same. Oil pressure switch OEM Part # 27010-1313. Under right side of motor on the oil pan. OEM Part # 27002-1191 oil temp thermo switch. Front of thermo-stat housing which has red/white wire lead. OEM Part # 27010-1188 warning thermo switch. Rear of thermo-stat housing which has white/green wire lead. I'm still waiting on OEM Part # 27002-1180 thermo fan switch. Bottom rear of radiator with black wire lead. IMG_7166.JPG
     
  7. markus56

    markus56 ZL-OA Co-owner Staff Member Administrator Super Moderator Supporting Member

    3,273
    160
    158
    You scored a lot of good stuff there R.J. but you must've cleaned him out cause I couldn't find any of it on his site when I looked.
     
  8. R. J.

    R. J. Supporting Member

    8,086
    345
    128
    :hello: He had 3 of each of what I bought. Some other members may have seen my post on his items for sale.
     
  9. R. J.

    R. J. Supporting Member

    8,086
    345
    128
    :hello: I got my last 3 OEM NOS parts from that same seller said above. I didn't know that I ordered 2 of the large relays OEM part # 27002-1055. Shipped for $42 each. Thermo fan switch OEM part # 27010-1180. Shipped for $44. Spark plug cap OEM part # 21160-1065. Shipped for $32. Small relay OEM part # 27002-1054. Shipped for $44. Warning thermo switch OEM part # 27010-1188. Shipped for $28. Oil temp thermo switch OEM part # 27010-1191. Shipped for. $34. Oil pressure switch OEM part # 27010-1313. Shipped for $46. Non ZL 900/1000 Kawasaaki small relays 3 each no hoods. OEM part #27002-1052. Shipped for $48. This set of 3 are the same as OEM part # 27002-1054. IMG_7179.JPG
     
  10. 87kawzl

    87kawzl Supporting Member

    1,492
    129
    158
    The first step in healing is idmiting you have a problem.
     

Share This Page